AURRTQ004 - Diagnose and repair marine inboard propeller drive systems
Assessor Resource
AURRTQ004 Diagnose and repair marine inboard propeller drive systems
Assessment tool
Version 1.0 Issue Date: May 2024
This unit describes the performance outcomes required to diagnose and repair faults in the inboard propeller drive systems of marine vessels. It involves preparing for the task, selecting the correct diagnostic procedure, carrying out the diagnosis and the repair, performing post-repair testing, and completing workplace processes and documentation.
It applies to those working in the marine service and repair industry.
No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to diagnose and repair an inboard propeller drive system
1.1 Job requirements are determined from workplace instructions
1.2 Diagnostic information is sourced and interpreted
1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected
1.4 Hazards associated with the work are identified and risks are managed
1.5 Diagnostic tools and equipment are selected and checked for serviceability
2. Diagnose propeller drive system
2.1 Diagnostic tests are performed according to workplace procedures and safety requirements
2.2 Faults are identified from diagnostic test results and causes of faults are determined
2.3 Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
3. Repair propeller drive system
3.1 Repair information is sourced and interpreted
3.2 Repair options are analysed and those most appropriate to the circumstances are selected
3.3 Repair tools, equipment and materials are selected and checked
3.4 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems
3.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
4. Complete work processes
4.1 Final inspection is made to ensure work is to workplace expectations and vessel is presented ready for use or stored according to workplace procedures
4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
4.3 Tools and equipment are checked and stored according to workplace procedures
4.4 Workplace documentation is processed according to workplace procedures
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
diagnose and repair a fault in three different marine inboard propeller drive systems, including two of the following:
direct drive
V-drive
drop-centre.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing inboard propeller drive systems, including procedures for working with rotating shafts
application, purpose and operation of inboard propeller drive systems and components, including:
direct drive, including:
drive plate
transmission (forward, neutral and reverse)
coupling and key
propeller shaft
gland
log
strut, including A frame and I type
bearing, including cutlass and fibre bearings
propeller
V-drive, including:
drive plate
jack shaft
transmission (forward, neutral and reverse)
coupling and key
propeller shaft
gland
log
strut, including A frame and I type
bearing, including cutlass and fibre bearings
propeller
drop-centre drive, including:
drive plate
transmission (forward, neutral and reverse)
coupling and key
propeller shaft
gland
log
strut, including A frame, I type and stern tube
bearing, including cutlass and fibre bearings
propeller
diagnostic testing procedures for inboard propeller drive systems, including:
propeller shaft wear, including trueness and run-out
bearing wear and run-out measurements
coupling alignment checking methods, including laser and feeler gauge procedures
engine and transmission mount testing procedures
dismantling procedures for inboard propeller drive systems, including procedures for:
using propeller pullers
using bearing pullers
applying heat and cooling
inspecting components, including shaft run-out
repair procedures for inboard propeller drive systems, including procedures for replacing couplings and bearings
assembly procedures for inboard propeller drive systems, including procedures for:
checking and adjusting propeller shaft run-out
aligning couplings
post-repair testing procedures for inboard propeller drive systems, including procedures for water testing.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the inboard propeller drive systems in marine vessels that they have worked on, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
marine repair workplace or simulated workplace
workplace instructions
manufacturer inboard propeller drive system specifications
three different marine vessels with faults in the inboard propeller drive systems specified in the performance evidence
diagnostic equipment for inboard propeller drive systems
tools, equipment and materials appropriate for repairing and adjusting marine inboard propeller drive systems.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to diagnose and repair an inboard propeller drive system
1.1 Job requirements are determined from workplace instructions
1.2 Diagnostic information is sourced and interpreted
1.3 Diagnostic options are analysed and those most appropriate to the circumstances are selected
1.4 Hazards associated with the work are identified and risks are managed
1.5 Diagnostic tools and equipment are selected and checked for serviceability
2. Diagnose propeller drive system
2.1 Diagnostic tests are performed according to workplace procedures and safety requirements
2.2 Faults are identified from diagnostic test results and causes of faults are determined
2.3 Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
3. Repair propeller drive system
3.1 Repair information is sourced and interpreted
3.2 Repair options are analysed and those most appropriate to the circumstances are selected
3.3 Repair tools, equipment and materials are selected and checked
3.4 Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems
3.5 Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
4. Complete work processes
4.1 Final inspection is made to ensure work is to workplace expectations and vessel is presented ready for use or stored according to workplace procedures
4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
4.3 Tools and equipment are checked and stored according to workplace procedures
4.4 Workplace documentation is processed according to workplace procedures
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Safety requirements must include:
work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for working with rotating shafts.
Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
diagnose and repair a fault in three different marine inboard propeller drive systems, including two of the following:
direct drive
V-drive
drop-centre.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing inboard propeller drive systems, including procedures for working with rotating shafts
application, purpose and operation of inboard propeller drive systems and components, including:
direct drive, including:
drive plate
transmission (forward, neutral and reverse)
coupling and key
propeller shaft
gland
log
strut, including A frame and I type
bearing, including cutlass and fibre bearings
propeller
V-drive, including:
drive plate
jack shaft
transmission (forward, neutral and reverse)
coupling and key
propeller shaft
gland
log
strut, including A frame and I type
bearing, including cutlass and fibre bearings
propeller
drop-centre drive, including:
drive plate
transmission (forward, neutral and reverse)
coupling and key
propeller shaft
gland
log
strut, including A frame, I type and stern tube
bearing, including cutlass and fibre bearings
propeller
diagnostic testing procedures for inboard propeller drive systems, including:
propeller shaft wear, including trueness and run-out
bearing wear and run-out measurements
coupling alignment checking methods, including laser and feeler gauge procedures
engine and transmission mount testing procedures
dismantling procedures for inboard propeller drive systems, including procedures for:
using propeller pullers
using bearing pullers
applying heat and cooling
inspecting components, including shaft run-out
repair procedures for inboard propeller drive systems, including procedures for replacing couplings and bearings
assembly procedures for inboard propeller drive systems, including procedures for:
checking and adjusting propeller shaft run-out
aligning couplings
post-repair testing procedures for inboard propeller drive systems, including procedures for water testing.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the inboard propeller drive systems in marine vessels that they have worked on, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
marine repair workplace or simulated workplace
workplace instructions
manufacturer inboard propeller drive system specifications
three different marine vessels with faults in the inboard propeller drive systems specified in the performance evidence
diagnostic equipment for inboard propeller drive systems
tools, equipment and materials appropriate for repairing and adjusting marine inboard propeller drive systems.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Job requirements are determined from workplace instructions
Diagnostic information is sourced and interpreted
Diagnostic options are analysed and those most appropriate to the circumstances are selected
Hazards associated with the work are identified and risks are managed
Diagnostic tools and equipment are selected and checked for serviceability
Diagnostic tests are performed according to workplace procedures and safety requirements
Faults are identified from diagnostic test results and causes of faults are determined
Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
Repair information is sourced and interpreted
Repair options are analysed and those most appropriate to the circumstances are selected
Repair tools, equipment and materials are selected and checked
Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems
Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
Final inspection is made to ensure work is to workplace expectations and vessel is presented ready for use or stored according to workplace procedures
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
Tools and equipment are checked and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Job requirements are determined from workplace instructions
Diagnostic information is sourced and interpreted
Diagnostic options are analysed and those most appropriate to the circumstances are selected
Hazards associated with the work are identified and risks are managed
Diagnostic tools and equipment are selected and checked for serviceability
Diagnostic tests are performed according to workplace procedures and safety requirements
Faults are identified from diagnostic test results and causes of faults are determined
Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
Repair information is sourced and interpreted
Repair options are analysed and those most appropriate to the circumstances are selected
Repair tools, equipment and materials are selected and checked
Repairs and component replacements and adjustments are carried out according to manufacturer specifications, workplace procedures and safety requirements, and without causing damage to components or systems
Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
Final inspection is made to ensure work is to workplace expectations and vessel is presented ready for use or stored according to workplace procedures
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
Tools and equipment are checked and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Forms
Assessment Cover Sheet
AURRTQ004 - Diagnose and repair marine inboard propeller drive systems
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
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Date:
Assessment Record Sheet
AURRTQ004 - Diagnose and repair marine inboard propeller drive systems
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
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Feedback to student:
Overall assessment result: Competent Not yet competent